BOOKS
Rethinking Plastics in Product Design
Geoff Isaac
Bloomsbury Academic, 2025
This book addresses the urgent need to reduce our use of virgin fossil plastics. It provides a framework for designers and manufacturers to re-evaluate their use of plastics and promotes the use of alternative materials with lower environmental impacts.
Lightweight, strong and cheap plastics are often the obvious choice when designing consumer durables, but their use is causing devastating health and environmental consequences. Recycled plastics and bioplastics are often suitable replacements, however mechanical and aesthetic differences mean working with these materials is often challenging and expensive. In this book, Geoff Isaac identifies how we can develop more environmentally friendly design solutions and provides practical guidance for designers who seek to use plastics more sustainably.
Featherston
Geoff Isaac with original photography by Nic Bailey
Thames & Hudson, 2017
This is the first book to celebrate the life and work of Grant Featherston (1922-1995), the Melbourne-based industrial designer most well-known for his Contour chairs. This collection was designed and developed in the early 1950s and remains highly sought after by mid-century collectors in Australia and overseas.
Featherston, later joined by his second wife, Mary, designed hundreds of chairs over the next 30 years; however, this astonishing Australian industrial design partnership has gone largely uncelebrated until now. This monograph focuses on the chairs produced between 1947 and 1975 and presents a new biography of the designer, drawn from archival research and interviews with his peers. It is extensively illustrated with over 250 beautiful photographs and includes a selection from the previously unpublished personal achieve of Ian Howard, the former Managing Director of Melbourne-based manufacturer Aristoc (with whom Grant worked for 13 years).
BOOK CHAPTERS
Plastics in transition: searching for more sustainable plastics
Geoff Isaac
Routledge Handbook of Sustainable Design, April 2024 (Chapter)
By 2050, plastic production is expected to consume 15% of the carbon budget, making it impossible to reach global emissions targets (Ellen MacArthur Foundation, 2016, 24). The proposed trajectory is simply not sustainable. While solutions for decarbonizing the energy and transportation sectors are available, decarbonizing the petrochemical industry remains a significant and unsolved challenge, especially as nearly all plastics are carbon-based. Plastics are indispensable when designing or packaging consumer products, as they are strong, light, and inexpensive. Efforts to replace them often result in worse environmental and economic outcomes. For instance, replacing PET bottles with glass would increase the cost of transport by five times and double the environmental impact caused by the product (CleanMetrics Corp, 2008). Plastics also boast a host of other advantages: they are durable, malleable to virtually any shape, warm to the touch, moisture, heat, and chemical-resistant and they are available in an infinite range of colours. In the unlikely event that none of the 60,000 plastics available match the specifications required for a design project, a new plastic can be commissioned and tailored to meet your specific needs. Plastics are ubiquitous throughout our daily lives. However, the devastating environmental impacts caused throughout the entire life cycle of plastics, from production to disposal, are relentlessly and continuously accumulating. To address this problem, it has been proposed that we increase our use of recycled plastics and bioplastics made from renewable organic sources. These materials are collectively known as renewable carbon-based plastics or renewable plastics because they do not depend on virgin fossil fuels. However, the question remains whether the use of these materials actually results in better environmental outcomes.
Automated Shotcrete: A More Sustainable Construction Technology
Geoff Isaac, Paul Nicholas, Gavin Paul, Nico Pietroni, Teresa Vidal Calleja, Mike Xie, and Tim Schork
Sustainable Engineering, February 2024 (Chapter)
Shotcreting is a technology that has been used in mining and tunnelling for decades and is now being investigated for its potential to reduce greenhouse gas emissions in the construction industry. This technology involves spraying concrete onto surfaces to reinforce them, and recent advancements in digital manufacturing have made it possible to automate the process, potentially reducing carbon emissions and increasing productivity. This chapter discusses the limitations of 3D extrusion printing of concrete and explores the advantages of shotcreting, such as the ability to produce complex geometric forms without the need for formwork. By eliminating formwork, carbon emissions can be significantly reduced while increasing sustainability and productivity. The chapter also discusses state-of-the-art control systems and identifies suitable cementitious materials designed to optimise shotcreting. The use of shotcrete has the potential to create longer-lasting, more sustainable buildings and can be used to repair or rehabilitate existing structures, delaying the need for demolition and reconstruction. The reduction in carbon emissions associated with the construction industry through the use of shotcrete could contribute to a more sustainable future, aligning with UN Sustainable Development Goal 12. However, there are still research challenges that need to be addressed to advance the widespread adoption of shotcreting.
JOURNAL ARTICLES
Biomasonry products from macroalgae: a design driven approach to developing biomaterials for carbon storage
Kate Scardifield, Nahum McLean, Unnikrishnan Kuzhiumparambil, Peter J. Ralph, Nicolas Neveux, Geoff Isaac
Journal of Applied Phycology, September 2023
Lowering the embodied carbon of building materials requires a transition away from fossil derived products towards bio-based alternatives, alongside the design and development of new clean tech biomaterials that can function as carbon sinks. This paper explores gaps and opportunities for the development of seaweed-based construction materials that can support atmospheric carbon removal through algal photosynthesis and provide carbon storage solutions within the built environment. Utilising a biorefinery framework our research aims to valorise residual seaweed biomass where it’s being grown for waste-water management and to identify value-added opportunities for this seaweed by-product. We present as a case study the design of seaweed ‘biobricks’ and the construction of a 1:1 scale prototype, demonstrating what biomasonry products from macroalgae can look like. Our paper highlights the value of interdisciplinary methodologies that combine materials science with design research, and the role of design prototypes in showcasing novel biomaterials and new sustainable forms of biodesign.
Towards circular material futures: Development of innovative solutions to recycle and re-purpose existing pre-farm gate waste
Lee Clemon, Tim Schork, Nick Bennett, Stefan Lie, Matthias Guertler, Geoff Isaac, Ella Williams
Agrifutures, April 2023
This research sought to explore emerging and existing options for on-farm plastic waste, with a focus on circular economy principles. Consideration was given to international research and how this could be applied in the Australian context. The report provides guidance on improvement potential throughout the lifecycle of on-farm plastic waste, including establishing priority listings to align waste mitigation and recycling efforts with geographical concentration and existing technologies that could be transitioned to business models for handling existing plastic waste streams.
Wood a poor substitute for plastics in furniture
Geoff Isaac
Plastiquarian, Issue 63, Winter 2022
Australian, mid-century designer Grant Featherston is best known for his Contour series of chairs featuring bent plywood shells. However, in the late 1960s and early 1970s Grant, together with his wife Mary, experimented with a range of plastics to develop several chair designs. Grant was always interested in producing affordable well-designed furniture for the mass market and he was an early convert to the potential offered by plastics to produce designs more economically. Operating in a relatively small and remote market the challenge was to find manufacturers with sufficient resources and to encourage them to make the significant investment required to produce plastic furniture. The market was simply insufficiently large enough to persuade most manufacturers to invest in injection moulding equipment. Undeterred the Featherstons succeeded in gaining support to produce several designs produced using lower cost plastic technologies. Eventually a car seat manufacturer was persuaded to make the necessary investment required to develop the Numero series, at that time the largest single-shot injection moulded seating solution ever produced. This article traces the Featherstons’ experiments in plastic seating solutions.develop
Design for the environmental emergency: Plastic chairs and the transition to low-carbon product design
Geoff Isaac
PhD dissertation, University of Technology Sydney, September 2022
Analysing the intersection between plastics, environmentally-conscious design, and consumption through a focused study of plastic chairs, this dissertation casts new light on best practice for sustainable furniture design. Product designers and furniture manufacturers are responding to mounting environmental concerns by experimenting with renewable carbon plastics (recycled plastic and bioplastics). A quantitative eco-audit tool is developed to enable a comparison of 32 chairs made from renewable carbon-based plastics and demonstrate that the best outcomes for sustainable design incorporate existing materials (recycled plastics) and traditional moulding technologies. The multi-level perspective (MLP) transition framework is used to identify strategies to scale-up the use of renewable carbon plastics in design. Providing a methodology for designers to embrace a more sustainable approach to the design of plastic products, this dissertation is also a call to arms for urgent action to mitigate the most devastating impacts of the environmental emergency.
Can plastic be 'green'?
Geoff Isaac
Conference: Design as Common Good, Swiss Design Network, Bern, Switzerland, March 2021
Using case studies of plastic chairs, this paper examines if product designers can successfully reduce the environmental impact of their work by embracing recent innovations in plastics. The 21st Century has seen growing interest, from both designers and manufacturers, in experimenting with alternatives to virgin fossil- based plastics, including recyclates and bioplastics. A simplified eco-audit tool has been developed to enable comparison of the environment impact of 32 chairs made from renewable carbon-based (‘green’) plastics. Preliminary findings suggest that designers experimenting with recycled materials are more likely to succeed in reducing the environmental impact of their work, compared with those working with bioplastics or natural fibres. Hybridisation is identified as a key common strategy among those working with ‘green’ plastics. This research is of particular interest for designers seeking to reduce our dependence on fossil-based plastics, supporting their central role in the systems-level change required to address the climate emergency.
Plastic chairs: Addressing the environmental emergency
Geoff Isaac
Fusion Journal, July 2020
This article argues that product designers working with plastics can respond to our environmental emergency while satisfying their clients’ commercial demands through a case study of plastic chairs. Through the lens of the ‘waste hierarchy’ this article demonstrates how contemporary designs can improve both environmental and commercial outcomes with innovative plastic products. Avoiding waste is the preferred strategy in the ‘waste hierarchy’. To tackle the environmental crisis, we must reduce our reliance on fossil fuels, currently the main source of plastics. However, plastics can be made from organic material. Currently, less than 1% of plastic is made from renewable biomass sources, but advanced designers have already started to explore the potential of these biodegradable materials.
In 2014, Karim Rashid developed the Siamese chair (left) made from an eco-plastic derived from fast-regenerating Brazilian trees, completely avoiding fossil-based plastics. More common today are products that align to the second preferred option in the ‘waste hierarchy’ – to reduce or minimise waste. Decreasing the materials and energy required to produce a product perfectly aligns with capitalist management’s traditional focus on maximising profit. I argue that product designers can influence the uptake of environmentally efficient product design, but this is not enough. Ultimately, we must create a movement that challenges the dominance of petrochemicals as the main source of plastics. I aim to demonstrate that new technologies can be adopted to reduce consumption of scarce resources, satisfying both environmental and economic goals.